Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse

Product Details
Customization: Available
Output Type: AC Three Phase
Gas Source: Biomass Gas/ Syngas
Manufacturer/Factory

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Type of Ownership
State-owned
Management System Certification
ISO 9001, ISO 14001, OHSAS/ OHSMS 18001
  • Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse
  • Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse
  • Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse
  • Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse
  • Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse
  • Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse
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Basic Info.

Model NO.
500GF
Certification
CE, ISO
Power
>200kW
Standard
Nonstandard
Model
20- 500gfm
Rated Power
20kw - 500kw
Fuel Type
Biomass, Msw, Coconut Shell, Rice Husk
Speed
500rpm/600rpm
Structure
Inline 4 Stroke
Type
Naturally/Turbocharger
Regulator
AVR
Warranty
One Year or 1500 Hours
Option 1
Open/Silent/Portable Type
Option 2
Heating System, CHP, Cchp
Rated Voltage
400/230V
Frequency
50/60Hz
Transport Package
Plywood Package by Seaway
Specification
500kw
Trademark
zichai
Origin
Zibo, Shandong
HS Code
850220
Production Capacity
500

Product Description

Gas generator biogas biomass generator plant power 500KW power by wood dust sugar crane dust bagasse 
Forest waste and branch; agricultural straw, cotton stalks; rice husk; sugar cane residue in sugar mills; and sawdust in wood processing plants, these raw material through incomplete combustion in gasifier produce combustible gas which carbon monoxide is the main ingredient, after necessary purification can be used to generate electricity. While exhaust heat from the engine can be used to produce hot water or steam, to achieve a comprehensive and efficient use of biomass energy.
Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse

Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse


Typical biomass gas composition
From feedstocks wood chip

Component

CO

H2

CH4

CmHn

H2S

CO2

O2

N2

Percentage

23.5%

7.68%

5.32%

0.75%

---

10%

0.11%

52.4%

From feedstocks rice husks

Component

CO

H2

CH4

CmHn

H2S

CO2

O2

N2

Percentage

17.2%

4.05%

6.82%

1.24%

---

15.1%

0.8%

54.7%


Biomass Gas Quality Suggested
  • Gas temperature≤40ºC
  • Gas pressure 2.5~10kPa
  • Pressure change rate≤1kPa/min
  • Calorific value ≥ 4.0MJ/Nm3
  • Moisture content≤40g/Nm3, no free water
  • Impurity content≤30mg/Nm3
  • Impurity size≤5μm
  • Tar content≤50mg/Nm3
  • H2S≤50mg/Nm3
  • Total sulfur≤100mg/Nm3
  • NH3≤20mg/Nm3
  • Cl≤50mg/Nm3
  • H2≤50%
  • O2≤1%
Biomass Gas Generator Specification
  Item Technical specification
Engine Model 6300D/M 6300D/M-1 8300D/M-1 8300D/M-2 8300D/M-3
Type Inline, water cooled, four stroke, spark plug ignition
Non-turbocharged
Cylinder number 6 8
Cylinder diameter (mm) 300
Rated speed(r/min) 500 600 500 600 600
Rated power (kW) 400 440 500 550 660
Rated thermal consumption(MJ/kW·h) ≤11.0
Rotate direction (From flywheel) Clockwise
Start mode Compressed air/motor start
Exhaust temperature (ºC) ≤600
Oil consumption(g/kW·h) ≤0.8
Generator set Type 350GFM 400GFM   450GFM 500GFM 600GFM
Rated power(kW) 350 400 450 500 600
Frequency(HZ) 50
Voltage(V) 400/6300/10500
Current(A) 631/40/24 722/46/28 812/52/31 902/57/34 1083/69/41
Power factor (COSΦ) 0.8 (Lagging)
Phase and connecting 3phases 4wires /3phases 3wires
Dimension (L×W×H) (mm) 5800×1600×2900 6400×1600×2900
Weight(kg) 18000 22000
Biomass Gas Generator Technical Features
Ø 300 series gas generator's main features are big cylinder diameter, long stroke and large displacement, to ensure its continuous and steady power output.
Ø 300 series adopts internal gas and air mixture system and gas & air ratio automatic control system to avoid back-fire and explosion that may caused by high content of hydrogen.
Ø No back-fire to ensure gas delivery safety. Naturally gas intake gives high safety to gas delivery.
Ø The generator requires gas pressure only over 2kpa, which let the generator applied in a wilder range and more adaptive to the tars in gas.
Ø As intakes naturally, then after mixed with air, entered into burner directly, without going through turbo charger,inter cooler etc, less sections, less breakdowns.
Ø 300 series adopts ignition system imported form USA and Germany to make sure the ignition controllable, to get high ignition power and accurate ignition time. By which, the ignition operation is more complete, more strong and with more explosive power.
Ø Intake gas valve box can be demounted without moving cylinder head section. It is more convenient for maintenance and tar clearance.Low speed,long life span.
Ø Generator sets can parallel with other generator sets and parallel to gird manually and automatically. It can also run on iceberg model or even monitored remotely.

Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse
Overseas project
 
1, India is one of the largest sugarcane all over the world, indian grows 4 million hectares of sugarcane every year, and the sugar industry produces 40 million tons of bagasse every year. As a result, there is great potential for bagasse power generation in India. We have helped Indian sugar industry has built more than hundreds of bagasse power plants with a total capacity of more than 900MW. The bagasse power plants changed the lives of hundreds of thousands of rural indians. In karnataka, Tamil nadu, uttar pradesh and andhra pradesh, bagasse is becoming a major source of electricity in these regions.

2, Brazil is the top NO. One largest sugarcrane plant, producing 293 million tonnes in 2001/2002 and 314.4 million tonnes in 2002/2003. In 2002, the amount of power generated from bagasse was 47.34 billion. Brazil ore can estimate, if this neglected energy (bagasse power) utilization rate reached 80%, you can make the total installed capacity expand to 4 million kw, its capacity is equivalent to 25% power of Itaipu Binacional, Itaipu Dam. Brazil has a capacity of 83 million kilowatts, of which thermal power generation capacity is 1540.7787 million kilowatts. Early in May 2003, in Sertaozinho Sao Paulo city begins to generating power connected to the grid by bagasse, the power station of installed capacity of 60000 kilowatts, invested 50 million BRL, of which 35 million are the "bagasse power generation project" special loan provided by the Brazilian social and economic development bank. 

3, Cuba  Due to the low price of sugar in the international market, the sugar industry in Cuba has been hit hard and its output has been shrinking. Currently, it is only at the level of more than 3 million tons.So the government has used existing equipment to transform existing equipment into power plants, using bagasse and sugarcane leaves to generate electricity, to power the sugar factories and connected to the national grid. The United Nations development programme (UNDP) and the world environment fund (gef) signed a plan with the government of Cuba on 20th February 2013 to build an environmentally friendly power plant using bagasse and sugarcane leaves. Based on this plan, the plant will be built near the sugar refinery in st. Nicholas, 60 kilometers southeast of Havana.The power station has a capacity of 40,000 kilowatts, and it generates very little environmental pollution through the burning of bagasse and other sugar waste. Power stations will be built through international bidding. Companies from France, Spain, Germany and Brazil have expressed interest in participating in the construction of the plant, with an investment of $80 million.The United Nations development programme and the world environment fund will invest $12.5 million in the program, which will be the first United Nations investment in Cuba, our project managers take parts in this for design and installation, materials etc. Matters.

4, Thailand We have many many customers in Thailand, Mircalacin sugar factory (located in north of Thailand)supply the bagasse as fuel to power plant, which could transfer power for residents in 50km circle, we have a good report from customers after running for three years.

5, Swazilland , Sugarcane planting is he most populous industry in Swazilland. In 1998/99, sugar yearly output was 47.46 million tons, of which 22.07 million tons were exported. In October 2000, Swazilland and Mauritius signed a cooperation agreement between the two countries about the bagasse application for generating.

6, Guadeloupe Island belonged to France
Bagasse - coal fired power plant was officially completed on April 9 2013. The bagasse - based power plant made full use of the vast amount of abandoned bagasse on the island, and meet 35% of the island's power of civilian and industrial agriculture. This kind of power plant not only has high energy conversion efficiency, but also small amount of dust and sulfur dioxide.
 
7, Tanzania
The power plant is located in Kilimanjaro, the production of sugar cane planting development company, Tanzania company (TPC) in September 2006, has been built 20MW power generation device by using bagasse, half of which had be sold to national electric power company (TANESCO).The company has already spent 30 billion shillings (about $25 million) on the project, and sugar production will increase from 60kt to 85kt.
 
8, Nigeria
We have more than 20 sets of gas generator export to Nigeria, although the heat temperature, we have the special certificate for export to Nigeria, most of the customers by chicken waste and cow waste to generator.
 
9, Romania
Last year we export 13*500KW as generator to Europ market, we arranged three super engineers for the on-site installation and operation, from the before place confirm, drawings revision to test to installation, training and operation and after sale service, we had set up a special work team for this. All get customers full great feedback.
 
10, Philippines
4*500KW Philippines gas generator in Manila area, this Philippines 2MW gas generator project, we spend two months to finish from tech. agreement confirmation to customer receiving, we worked hard for each project, and each of them get good reputation from customers, all efforts are worthy.
 
Bagasse effeciency
The use of bagasse to generate electricity can easily transfer power to nearby rural families.
Local power generation can greatly reduce transmission cost, transmission loss and line burden.
The efficiency of a power plant with 1 unit of heat from bagasse is equivalent to the efficiency of the central power generation system using 2 units of fuel for generating electricity and delivering electricity. 

 
Bagasse can be burned completely, without the sulphur content of fossil fuels, greatly reduces pollution.
From electricity costs, to transfer the power to farmers home, by bagasse to generating, the cost could save more than 31% comparing with coal, petroleum, that help the farmers save electricity fees more than $923 million a year.

From the perspective of exhaust emissions, the sulfur emissions from the burning of bagasse are almost negligible, while the emissions from fossil fuels such as coal and oil are very serious.

If use the bagasse as compost not for generating, it will cause large methane, the greenhouse influence will be 27 times than bagasse generating

India has already built and is building bagasse power plants that will reduce India's carbon dioxide emissions by 5.5 million tons a year.

With the time and human development non-renewable energy speed is accelerating, the world's oil, coal and other non-renewable energy is less and less, as a result of energy shortage now, oil resources in the United States are dries up, the world oil price increasing, all the scientists and researchers are trying to seek new sources of energy substances in other areas.

Thus, the use of bagasse combustion exothermic steam to generate electricity is very feasible, is not only beneficial to improve the economic benefits of the sugar mill, but also no sulfur content after burning, exhaust air no damage to the environment. So the prospect of developing bagasse is very promising.
Why Zichai Gas Generator Set?
1. Development and manufacturing internal combustion engine since 1970
2. Factory area over 330000m2 & over 2200 employees
3. Highly versatile power generator with ability to handle more than 20 different gases
4. More than 200 employees dedicated to developing and improving power generator for various gas.
5. More than 1000 systems installed in over 20 countries using a variety of gases.
6. More than 50 people in the Customer Service Department making the Organization very Customer Responsive.

Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse

Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse

Project References

Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse
Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse

Gas Generator Biogas Biomass Generator Plant Power 500kw Power by Wood Dust Sugar Crane Dust Bagasse

FAQ
1.Are you a trading company or manufacture?
Manufacture with factory.
2.What kinds of gas generator set do you produce?
It covers for all kinds of gas produced in agriculture and industry, including biomass gas, biogas, natural gas, coal mine gas, coke oven gas, semi-coke gas and syngas, as well as related gas produce equipment.
3.What is your delivery time?
Normally within 60days, it depends on the configuration and quantity, please confirm with us before order.
4.What is your payment terms?
T/T or L/C.
5.How do you pack products?
Standard export packaging. Equipment packing with plastic bag, and with new solid wooden box, suitable for long-distance sea transportation, moisture-proof, earthquake, rust-proof and anti-brutal handling.
6.What is your available port of shipment?
Normally Qingdao port, other ports available according to customers' requirement.

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